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Country Report

Packaging Industry in the United States

May 2012

Price: US$1,900

About this Report

EXECUTIVE SUMMARY

Sustainability remains key in packaging

Popularised through Wal-Mart’s Sustainability Scorecard several years ago, sustainability has transformed the way in which packaging manufacturers consider their product offerings. In addition to changing the weight, composition and recycling of packaging, manufacturers are introducing sustainability principles throughout their entire operations. With energy-efficient manufacturing and filling lines, lower carbon emissions associated with transportation, and other efforts, manufacturers are reducing their production costs, whilst at the same time positioning their offerings as “greener”. Manufacturers of laundry care products were the first to significantly change their products, offering concentrated products in smaller pack sizes. Manufacturers of dishwashing products followed with concentrated products, and operators in other categories likewise followed suit. In beverages, manufacturers are continuing to make their bottles lighter, as with the EcoFina bottle for PepsiCo’s Aquafina bottled water. Even packaged food manufacturers are seeking to make their products more lightweight by eliminating superfluous secondary packaging, and moving to stand-up pouches in lieu of folding cartons where possible. Overall, sustainability and eco-friendliness are finding their way into almost every product category, and packaging is one of the highlighted areas for improvement.

Older consumers

In the US, the average age of the population is continuing to climb, as baby boomers reach retirement age and life expectancy continues to increase. As older consumers tend to have more disposable income – despite the economic downturn – they are increasingly a key demographic. Thus, many manufacturers are seeking to offer packaging which is both attractive to older consumers and conducive to easy use. In categories with products frequently used by older consumers, including those within consumer healthcare and tissue and hygiene, manufacturers are undertaking major investments in terms of making products both safe and easy to open. Whilst child-resistant closures are a requirement in many cases, manufacturers are looking for ways to make them easier for older adults to open. Likewise, packaging which attracts older consumers with easily held grips, simple measurement or easy application properties, has performed very well.

Private label brands continue to innovate with packaging

In the past, most private label products were packaged as low-cost commodities. However, with the added focus that retailers have been giving to private label brands as they seek to compete against national brands, they are often using packaging as a means of differentiation, including value-added features such as zipper-style closures on chips/crisps. Private label products are expected to see an increase in share in several categories in the period 2011-2016, including in soup and breakfast cereals. As these products begin to compete more directly with national brands, it is likely that further innovation will be driven by private label manufacturers.

Convenience continues to be key

Consumers in the US have demonstrated a preference for products which allow them to reduce the preparation time for food, or which allow them to consume products on-the-go. Product manufacturers are searching for packaging solutions which provide such features to consumers, in part to gain market share, and in order to increase margins by offering value-added products. To a large extent, this has resulted in the introduction of closures as an integral part of product marketing and development. In essence, this trend has changed closures from packaging components which simply protect the product, to a unique selling point or feature of the product or brand itself. In personal care packaging easy application is critical, making pump closures and aerosol products more common. In consumer healthcare, accurate dosing associated with new products has led to closures which offer ever more sophisticated protection. Likewise, some premium chilled processed meats are packaged in thin-wall plastic containers rather than flexible plastic, so consumers can access the product easily and reseal the container after use. These features have proven to be a benefit for packaging manufacturers, who can offer custom solutions and innovative products within both their packaging and closures products.

Trial- and travel-size packaging increases in popularity

Smaller pack sizes are gaining in popularity in the US in response to two separate trends. As the economy remains weak and consumers remain difficult to attract, some brand managers are looking to trial-size packs to reduce the price barriers which some consumers may have. Whilst unit prices are often proportionately higher for small packaging, consumers are attracted by the lower shelf price, and may experiment. Consumers are also turning to travel-size packs which allow them to take their favourite products onto aeroplanes without falling foul of government restrictions on the size of liquid- and gel-based products they can take with them. These trends are benefiting packaging manufacturers, which can increase the number of small units produced, and offer consumers the convenience of products which can be used on-the-go.


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Overview

Discover the latest market trends and uncover sources of future market growth for the Packaging industry in USA with research from Euromonitor's team of in-country analysts.

Find hidden opportunities in the most current research data available, understand competitive threats with our detailed market analysis, and plan your corporate strategy with our expert qualitative analysis and growth projections.

If you're in the Packaging industry in USA, our research will save you time and money while empowering you to make informed, profitable decisions.

The Packaging in USA market research report includes:

  • Analysis of key supply-side and demand trends
  • Detailed segmentation of international and local products
  • Historic volumes and values, company and brand market shares
  • Five year forecasts of market trends and market growth
  • Robust and transparent market research methodology, conducted in-country

Our market research reports answer questions such as:

  • What is the retail unit volume of the packaging market in USA?
  • What are the major pack types and how are they performing in USA?
  • Have there been any packaging legislative changes over the past 12 months?
  • How has the packaging industry been affected by the recession?
  • How are consumption trends impacting the packaging landscape?
  • What have been the key trends seen in new packaging developments?
  • How important is sustainability in packaging to consumers in USA?

Why buy this report?

  • Gain competitive intelligence about market leaders
  • Track key industry trends, opportunities and threats
  • Inform your marketing, brand, strategy and market development, sales and supply functions

This industry report originates from Passport, our Packaging market research database.

Table of Contents

Table of Contents

Packaging in the US - Industry Overview

EXECUTIVE SUMMARY

KEY TRENDS AND DEVELOPMENTS

Sustainability continues to be a hot topic

Economy recovers; consumers remain hesitant

Health and wellness concerns increase

Packaging is key to bringing the foodservice experience to the home cook

Private label packaging innovation

Convenience and portability are key to consumption

PACKAGING LEGISLATION

SUSTAINABILITY, RECYCLING, GREEN ISSUES AND THE ENVIRONMENT

Recycling rates remain steady as total waste increases

  • Table 1 Overview of Packaging Recycling and Recovery in the US 2009/2010 and Targets for 2011
  • Table 2 Overview of Packaging Waste and Recovery in the US in 2010

CATEGORY DATA

  • Table 3 FMCG Packaging by Pack Type: Retail Unit Volume 2005-2010
  • Table 4 FMCG Packaging by Pack Type: % Retail Unit Volume Growth 2005-2010
  • Table 5 Total Packaging by Industry: Retail Unit Volume 2005-2010
  • Table 6 Total Packaging by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 7 FMCG Closures by Type: Retail Unit Volume 2005-2010
  • Table 8 FMCG Closures by Type: % Retail Unit Volume Growth 2005-2010
  • Table 9 Total Closures by Industry: Retail Unit Volume 2005-2010
  • Table 10 Total Closures by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 11 Forecast FMCG Packaging by Pack Type: Retail Unit Volume 2010-2015
  • Table 12 Forecast FMCG Packaging by Pack Type: % Retail Unit Volume Growth 2010-2015
  • Table 13 Forecast Total Packaging by Industry: Retail Unit Volume 2010-2015
  • Table 14 Forecast Total Packaging by Industry: % Retail Unit Volume Growth 2010-2015
  • Table 15 Forecast FMCG Closures by Type: Retail Unit Volume 2010-2015
  • Table 16 Forecast FMCG Closures by Type: % Retail Unit Volume Growth 2010-2015
  • Table 17 Forecast Total Closures by Industry: Retail Unit Volume 2010-2015
  • Table 18 Forecast Total Closures by Industry: % Retail Unit Volume Growth 2010-2015

Packaging in the US - Company Profiles

Amcor PET Packaging USA Inc in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 3 Major End-use Markets for Amcor PET Packaging USA Inc by Pack Type 2010

COMPETITIVE POSITIONING

Aptar Group Inc in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 6 Major End-use Markets for AptarGroup Inc by Pack Type 2010

COMPETITIVE POSITIONING

Ball Corp in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 9 Major End-use Markets for Ball Corp by Pack Type 2010

COMPETITIVE POSITIONING

Bemis Co Inc in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 12 Major End-use Markets for Bemis Co Inc by Pack Type 2010

COMPETITIVE POSITIONING

Crown Holdings Inc in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 15 Major End-use Markets for Crown Holdings Inc by Pack Type 2010

COMPETITIVE POSITIONING

MeadWestvaco Corp (MWV) in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 18 Major End-use Markets for Meadwestvaco Corp by Pack Type 2010

COMPETITIVE POSITIONING

Owens-Illinois Inc (O-I) in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 21 Major End-use Markets for Owens-Illinois Inc by Pack Type 2010

COMPETITIVE POSITIONING

Rexam Inc in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 24 Major End-use Markets for Rexam Inc by Pack Type 2010

COMPETITIVE POSITIONING

Silgan Holdings Inc in Packaging Industry (USA)

STRATEGIC DIRECTION

KEY FACTS

COMPANY BACKGROUND

PRODUCTION

  • Summary 27 Major End-use Markets for Silgan Holdings Inc by Pack Type 2010

COMPETITIVE POSITIONING

Closures in the United States - Category Analysis

HEADLINES

TRENDS

  • The impressive expansion of PET packaging remained the key driver of closures volume sales in 2011. Pump closures, plastic dispensing closures and sports caps (all overwhelmingly found on PET bottles) recorded unit volume sales growth of 5%, 2% and 2% respectively in 2011. While plastic screw closures recorded minimal growth, sales of this format are already high. Indeed, some 100 million additional units of the format were sold in 2011. It is the easy re-closeability and convenience of closures associated with rigid plastic that have helped boost demand for the material compared to metal beverage cans or other packaging formats. During the review period, this helped fuel massive volume sales growth for PET (and by extension closures) in carbonates, traditionally a stronghold for metal cans.

COMPETITIVE LANDSCAPE

  • Still bottled water, fortified and functional waters and sports drinks continue to boost sales of PET bottles – a development that has helped to boost plastic screw closures sales. Although some soft drinks such as still bottled water and carbonates, as well as PET bottles themselves, are facing some challenges, whether health or environment related, volume sales of PET bottles continue to remain high and plastic screw closures are unlikely to be replaced by another closure type. These closures are also the most prevalent within food packaging. However, the stagnation of plastic bottle sales over the forecast period will also result in plastic screw closures sales stagnating.
  • Table 19 Ranking of Major Closures Companies 2010

PROSPECTS

  • Convenience and functionality will continue to be the main drivers of closures growth throughout the forecast period. Within beverages, this will mean more closures on metal beverage cans and liquid cartons (formats that traditionally do not have closures) and more sport caps within bottled water and functional beverages. In food areas, fitments and zipper style closures will more frequently be found on stand-up pouches. Within home care and beauty and personal care, pumps, triggers and plastic dispensing closures should continue to do well over the forecast period as they offer the greatest potential return for product manufacturers in terms of margins, product differentiation and functionality. As consumers seek increased convenience, more will look for products offering maximum usability and minimum effort, with dispensing closures of all kinds expected to take share from more standard screw-top closures.

CATEGORY DATA

  • Table 20 FMCG Closures by Type: Retail Unit Volume 2005-2010
  • Table 21 FMCG Closures by Type: % Retail Unit Volume Growth 2005-2010
  • Table 22 Total Closures by Industry: Retail Unit Volume 2005-2010
  • Table 23 Total Closures by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 24 Forecast FMCG Closures by Type: Retail Unit Volume 2010-2015
  • Table 25 Forecast FMCG Closures by Type: % Retail Unit Volume Growth 2010-2015
  • Table 26 Forecast Total Closures by Industry: Retail Unit Volume 2010-2015
  • Table 27 Forecast Total Closures by Industry: % Retail Unit Volume Growth 2010-2015

Flexible Packaging in the United States - Category Analysis

HEADLINES

TRENDS

  • Confectionery remains the largest flexible packaging area in the US, recording sales of 39 billion units in 2011. However, flexible packaging sales in the area fell by 3% due to falling demand within chocolate confectionery, particularly countlines. This decline was mainly due to reduced product volume sales rather than a shift away from flexible packaging to an alternate packaging format type.

COMPETITIVE LANDSCAPE

  • Bemis was the leading flexible packaging manufacturer in the US in 2011 and was followed by Graham Packaging Holdings Co (now a subsidiary of Reynolds Group Holdings Ltd) and Berry Plastics. Competition within flexible packaging is fierce, particularly for lower margin products such as single-layer protective films. The industry is highly fragmented and, with the current economic downturn, smaller players are hurting the most as rising prices of materials and increasing production costs are reducing already slim margins. Unlike rigid plastic, metal and glass, flexible packagers generally do not hold contractual agreements allowing them to pass higher raw materials costs on to customers. As a result, margin growth is usually achieved through innovation, with the largest producers aggressively researching more advanced barrier technologies.
  • Table 28 Ranking of Major Flexible Packaging Companies 2010

PROSPECTS

  • Confectionery will remain the largest packaged food application in terms of flexible packaging volume sales over the forecast period. Pouches, blister and strip packs, flexible aluminium and paper, flexible paper and primarily flexible plastic are all widely used for confectionery. However, despite the popularity and novelty of many of these packaging types within confectionery, flexible packaging as a whole already accounts for over 80% of confectionery packaging, giving it little room for further growth. As a result, unit volume sales of flexible packaging within the area are expected to stagnate over the forecast period.

CATEGORY DATA

  • Table 29 FMCG Packaging by Flexible Pack Type: Retail Unit Volume 2005-2010
  • Table 30 FMCG Packaging by Flexible Pack Type: % Retail Unit Volume Growth 2005-2010
  • Table 31 Flexible Packaging by Industry: Retail Unit Volume 2005-2010
  • Table 32 Flexible Packaging by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 33 Forecast FMCG Packaging by Flexible Pack Type: Retail Unit Volume 2010-2015
  • Table 34 Forecast FMCG Packaging by Flexible Pack Type: % Retail Unit Volume Growth 2010-2015
  • Table 35 Forecast Flexible Packaging by Industry: Retail Unit Volume 2010-2015
  • Table 36 Forecast Flexible Packaging by Industry: % Retail Unit Volume Growth 2010-2015

Glass Packaging in the United States - Category Analysis

HEADLINES

TRENDS

  • Glass is strongly associated with premium positioning in most product areas. Within beer, the largest glass packaging area, manufacturers (particularly microbrewers and producers of premium import lagers) increasingly prefer glass for premium positioning. This has allowed glass to take some sales share from metal packaging. However, the association with premium products has limited the application of the format within standard and economy products. Within spirits, this trend is particularly pronounced as the stratification between premium and economy brands is highlighted most readily by packaging. Within beauty and personal care, glass remains highly popular for most premium brands, even as a significant number of mass and ‘masstige’ (a premium-positioned mass brand) products have started to opt for other packaging materials. While the association with premium products is generally good for glass manufacturers’ margins, it has not always helped to boost volume sales, with many leading areas recording a decline in sales in 2011.

RETURNABLES

COMPETITIVE LANDSCAPE

  • O-I remains the leading glass packaging manufacturer in the US. The sale of its plastics business has helped O-I to focus solely on building its glass packaging business in the US and globally. However, glass packaging has proven volatile as it does not enjoy the benefits of the long-term contracts common within metal packaging and to which cost provisions due to rising raw materials prices are built in. Also, the manufacturing process is very energy intensive and rising energy costs have narrowed profit margins. On the other hand, glass packaging manufacturers benefit from high barriers to entry due to the high upfront fixed costs that go along with the glass manufacturing process. Therefore, established companies in the industry which have paid off much or all of their debt related to those fixed costs can focus on building their businesses as their respective manufacturing facilities become more of an asset.
  • Table 37 Ranking of Major Glass Packaging Companies 2010

PROSPECTS

  • Glass volume sales will continue to decline over the forecast period, with the area having a projected CAGR of -1%. This decline will be driven by a steady drop in sales within alcoholic drinks and food areas. Glass will continue to face strong competition from other packaging materials. Improvements in moulding technology, coupled with improved product design, have made rigid plastics increasingly competitive with glass, particularly in areas where consumers are opting for economy purchases instead of premium ones.

CATEGORY DATA

  • Table 38 FMCG Packaging by Glass Pack Type: Retail Unit Volume 2005-2010
  • Table 39 FMCG Packaging by Glass Pack Type: % Retail Unit Volume Growth 2005-2010
  • Table 40 Glass Packaging by Industry: Retail Unit Volume 2005-2010
  • Table 41 Glass Packaging by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 42 Forecast FMCG Packaging by Glass Pack Type: Retail Unit Volume 2010-2015
  • Table 43 Forecast FMCG Packaging by Glass Pack Type: % Retail Unit Volume Growth 2010-2015
  • Table 44 Forecast Glass Packaging by Industry: Retail Unit Volume 2010-2015
  • Table 45 Forecast Glass Packaging by Industry: % Retail Unit Volume Growth 2010-2015

Liquid Cartons in the United States - Category Analysis

HEADLINES

TRENDS

  • Although brick liquid cartons are well established in the US, they remain highly associated with children’s drinks. In addition, while one of the key selling points for aseptic liquid cartons in other areas is their ability to preserve products for long periods without refrigeration, this is largely irrelevant in the US where well-developed ‘cold-chain’ systems allow manufacturers to keep products cold from the completion of filling to final consumption. Moreover, in 2011 beverage manufacturers and packagers alike were more willing to invest in hot-filling lines, for which PET is the dominant packaging material, since weight savings are more substantial.

COMPETITIVE LANDSCAPE

  • Tetra Pak remains the leading liquid cartons manufacturer in the US. However, this area accounts for only a small proportion of global sales. International Paper was previously another major player in the area and is involved in the manufacture of gable-top liquid cartons. However, in late 2006 all of the firm’s beverage packaging operations were sold to Carter Holt Harvey (CHH), a subsidiary of New Zealand-based Rank Group. Shortly afterwards, CHH made a bid for the Swiss SIG Group, a major producer of aseptic packaging through its SIG Combibloc division. The new company is now called Reynolds Group Holdings and includes the operations of both SIG Combibloc and CHH. Even after these moves, Tetra Pak remains the largest liquid carton producer in the US.
  • Table 46 Ranking of Major Liquid Carton Companies 2010

PROSPECTS

  • Shifting demand patterns within fruit and vegetable juice will continue to limit liquid carton sales. In 2011, single-serve juice drinks products accounted for the bulk of brick liquid carton volume sales. However, over the forecast period it is expected that US consumers will continue to switch to chilled 100% juice products, which are seen as being healthier and of higher quality. While the use of gable-top liquid cartons is almost exclusively limited to chilled 100% juice, single-serve products lead sales in this area, where PET bottles dominate packaging. Moreover, it is likely that gable-top liquid cartons will continue to lose ground to PET bottles, even in the core area of large-volume chilled 100% juice products, since consumers like to see the product they are purchasing. Clear rigid plastic bottles allow this whereas liquid cartons do not. Finally, PET bottles are increasingly favoured for larger pack sizes as they can be moulded into a variety of shapes and offer an appealing clarity for brands with premium positioning. All of these factors will combine to cause a decline in liquid carton sales throughout the forecast period.

CATEGORY DATA

  • Table 47 FMCG Packaging by Liquid Carton Type: Retail Unit Volume 2005-2010
  • Table 48 FMCG Packaging by Liquid Carton Type: % Retail Unit Volume Growth 2005-2010
  • Table 49 Liquid Cartons by Industry: Retail Unit Volume 2005-2010
  • Table 50 Liquid Cartons by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 51 Forecast FMCG Packaging by Liquid Carton Type: Retail Unit Volume 2010-2015
  • Table 52 Forecast FMCG Packaging by Liquid Carton Type: % Retail Unit Volume Growth 2010-2015
  • Table 53 Forecast Liquid Cartons by Industry: Retail Unit Volume 2010-2015
  • Table 54 Forecast Liquid Cartons by Industry: % Retail Unit Volume Growth 2010-2015

Metal Packaging in the United States - Category Analysis

HEADLINES

TRENDS

  • Carbonates and beer volume sales stagnated or declined slowly over the review period. These areas accounted for 72% of total metal packaging volume sales in the US in 2011. As a result, any changes in these areas has a major impact on the fortunes of metal packaging, particularly metal beverage cans. Within carbonates, growing concerns about health and obesity led many Americans to seek out other beverages. In addition, convenience packaging (mainly 16 and 20 fl oz PET bottles with re-sealable closures) increased in popularity at the expense of metal beverage cans – a development that caused a further decline in metal packaging sales. The poor economy had a negative impact on alcoholic drinks sales in general while increased interest in wine and spirits cannibalised some beer sales and hurt metal packaging volume sales within the area.

COMPETITIVE LANDSCAPE

  • It is common for the largest product manufacturers to invest in vertical integration of their packaging and bottling lines, particularly within carbonates and beer. As these companies attempt to further reduce costs while seeking to portray their products as being environmentally friendly, they are pursuing a variety of recycling efforts. For instance, Coca-Cola has stated that it wants to recycle 100% of the metal cans it uses while Alcoa is planning to increase its metal beverage can recycling efforts in North America. These companies hope that recycling will provide them with a low-cost alternative to buying raw materials, which have become expensive as global demand increases. However, these companies have not yet rolled out significant changes to their marketing campaigns or public education efforts and, given the current economic climate, they may be forced to put these plans on hold in the short term.
  • Table 55 Ranking of Major Metal Packaging Companies 2010

PROSPECTS

  • Although metal beverage cans will continue to lose sales share to more convenient single-serve PET bottles within carbonates, metal manufacturers are exploring ways to reverse (or at least slow) this trend by making the format more convenient for on-the-go consumption. For example, Monster Energy Drinks recently introduced a metal beverage can that uses Ball Corporation’s Ball Resealable End, which allows a consumer to open and close a beverage with just one hand. Likewise, aluminium bottles frequently feature metal screw closures, thus making them re-sealable and offering an alternative to standard metal beverage cans. However, there are still many barriers to overcome as the higher production costs associated with re-sealable closures and consumers’ preconceived notion of what metal cans can do may overwhelm the perceived benefits of introducing such an innovation.

CATEGORY DATA

  • Table 56 FMCG Packaging by Metal Pack Type: Retail Unit Volume 2005-2010
  • Table 57 FMCG Packaging by Metal Pack Type: % Retail Unit Volume Growth 2005-2010
  • Table 58 Metal Packaging by Industry: Retail Unit Volume 2005-2010
  • Table 59 Metal Packaging by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 60 Forecast FMCG Packaging by Metal Pack Type: Retail Unit Volume 2010-2015
  • Table 61 Forecast FMCG Packaging by Metal Pack Type: % Retail Unit Volume Growth 2010-2015
  • Table 62 Forecast Metal Packaging by Industry: Retail Unit Volume 2010-2015
  • Table 63 Forecast Metal Packaging by Industry: % Retail Unit Volume Growth 2010-2015

Paper-Based Containers in the United States - Category Analysis

HEADLINES

TRENDS

  • Cigarettes is the largest area for paper-based container sales in 2011, accounting for 60% of unit volume sales. The fact that cigarette volume sales continue to fall is hitting paper-based packaging manufacturers hard. Flip-top boxes, or hard packs, remain the favourite packaging format for the vast majority of US cigarette smokers and premium and ultra-premium brands, the only segment of the cigarettes market to show any signs of growth, overwhelmingly use hard packs. However, within cigars, paper-based packaging faces mounting competition from other packaging materials such as metal tubes (a popular choice for single cigars) and rigid plastic (more frequently appearing as packaging for smaller premium imported cigars).

COMPETITIVE LANDSCAPE

  • Graphic Packaging, the leading US producer of paperboard containers, is also one of the world’s largest producers of coated unbleached kraft and coated recycled board: two types of paperboard widely used in the production of folding carton. Rock-Tenn and MWV are the next leading companies and the top five leading players in the area collectively account for over half of folding carton sales in the US.
  • Table 64 Ranking of Major Paper-based Container Companies 2010

PROSPECTS

  • Within tobacco, decreasing cigarette sales will continue to negatively affect paper-based packaging sales over the coming years. While the sales share of hard packs continues to increase within cigarettes, this will not be enough to off-set the overall decline in demand for paper-based packaging. A bright spot, though, will continue to be cigars, where volume sales growth of small cigars and cigarillos will continue to boost folding carton sales (despite fierce competition). However, sales in this area will remain far lower than those within cigarettes.

CATEGORY DATA

  • Table 65 FMCG Packaging by Paper-Based Container Type: Retail Unit Volume 2005-2010
  • Table 66 FMCG Packaging by Paper-Based Container Type: % Retail Unit Volume Growth 2005-2010
  • Table 67 Paper-Based Containers by Industry: Retail Unit Volume 2005-2010
  • Table 68 Paper-Based Containers by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 69 Forecast FMCG Packaging by Paper-Based Container Type: Retail Unit Volume 2010-2015
  • Table 70 Forecast FMCG Packaging by Paper-Based Container Type: % Retail Unit Volume Growth 2010-2015
  • Table 71 Forecast Paper-Based Containers by Industry: Retail Unit Volume 2010-2015
  • Table 72 Forecast Paper-Based Containers by Industry: % Retail Unit Volume Growth 2010-2015

Rigid Plastic Packaging in the United States - Category Analysis

HEADLINES

TRENDS

  • Throughout the review period, rigid plastic packaging manufacturers have focused on reducing the weight of PET bottles in order to minimise raw material consumption and promote a sustainable image. However, this trend may be reaching a limit. PepsiCo’s Eco-Fina bottle, used with Aquafina bottled water, was touted as another step in the ‘light weight’ evolution, offering a 16.9 fl oz (500 mL) PET bottle that weighed only 10.9g. In addition, Nestlé Waters North America introduced an Eco-Shape bottle in 2011 that weighed only 9.3g. However, after its release, there were reports that the Nestlé Eco-Shape bottle was collapsing under the weight of the beverage it contained, thus bringing uncertainty to the future of further ‘light weighting’ efforts. While there are still further applications for light weight PET bottles in sport drinks (among other areas) and there are opportunities to further reduce the weight of other packaging parts (eg by shortening the neck of the bottle or reducing closure weight), it seems that reducing the amount of PET in bottles has reached a plateau. It is possible that the packaging industry has reached a point where the benefits of rigid packaging are lost and the format becomes essentially indistinguishable from flexible packaging.

RETURNABLES

COMPETITIVE LANDSCAPE

  • In 2011, PET packaging sales were led by Amcor PET, which was followed by Graham (now held by Reynolds Group Holdings Ltd, a private company), Constar and Plastipak. PET manufacturers are working to upgrade to new technologies that are more suitable for the offering of hot-fill products such as functional waters, sports drinks and juices, especially given the drop in sales of carbonates and something of a backlash against bottled still water. The fact demand for these custom PET products is growing is providing manufacturers with high growth and high margin opportunities. Although new technology may come with a greater cost, benefits include higher profit margins, differentiation from other companies and increased barriers to entry. Even more new technologies are expected from major players as rigid plastic manufacturers seek to make greater improvements to their products and take more sales away from other packaging materials.
  • Table 73 Ranking of Major Rigid Plastic Packaging Companies 2010

PROSPECTS

  • Rigid plastic packaging has a projected forecast period volume CAGR of 3% and has growth opportunities in many different areas. Manufacturers will continue to seek new applications for rigid plastic in a variety of food and beauty and personal care areas and will also seek to expand the presence of PET and other resins as brand managers look to reduce costs. When also considering the strong growth of thin-wall plastic containers used in yogurt products, rigid plastic is expected to perform well over the coming years.

CATEGORY DATA

  • Table 74 FMCG Packaging by Rigid Plastic Pack Type: Retail Unit Volume 2005-2010
  • Table 75 FMCG Packaging by Rigid Plastic Pack Type: % Retail Unit Volume Growth 2005-2010
  • Table 76 Rigid Plastic Packaging by Industry: Retail Unit Volume 2005-2010
  • Table 77 Rigid Plastic Packaging by Industry: % Retail Unit Volume Growth 2005-2010
  • Table 78 Forecast FMCG Packaging by Rigid Plastic Pack Type: Retail Unit Volume 2010-2015
  • Table 79 Forecast FMCG Packaging by Rigid Plastic Pack Type: % Retail Unit Volume Growth 2010-2015
  • Table 80 Forecast Rigid Plastic Packaging by Industry: Retail Unit Volume 2010-2015
  • Table 81 Forecast Rigid Plastic Packaging by Industry: % Retail Unit Volume Growth 2010-2015

Segmentation

Segmentation

This market research report includes the following:

  • Packaging

    Statistics Included

    Statistics Included

    For each category and subcategory you will receive the following data in Excel format:

    From Passport

      Market size details:

        Methodology

        Methodology

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        Accessing sources is only the first step. The ability to interpret and reconcile often conflicting information across multiple sources is a key aspect of the added value we provide.

        Store checks

        Store checks are an integral part of our methods for product industries. Carried out on the ground across a relevant mix of channels, the information gained provides first-hand insights into the products we are researching, specifically:

        • Place: We track products in all relevant channels, selective and mass, store and non-store
        • Product: What are innovations in products, pack sizes and formats?
        • Price: What are brand price variations across channels, how do private label’s prices compare to those of branded goods?
        • Promotion: What are marketing and merchandising trends, offers, discounts and tie-ins?

        Findings are cross-referenced with brand share data analysis. The results, combined with the findings of desk research, provide a strong basis for identifying key areas of questioning to take forward into our trade survey.

        Trade survey

        Interaction with global players at corporate HQ and regional levels is complemented by unique local data and insights from our in-country trade surveys around the world. Through the high profile of the Euromonitor International brand, we are able to talk directly to a wide range of sources and therefore inform our analysis with the knowledge and opinions of the leading operators in the market.

        Trade surveys allow us to:

        • Fill gaps in available published data per company
        • Generate a consensus view of the size, structure and strategic direction of the category
        • Access year-in-progress data where published sources are out of date
        • Evaluate the experts’ views on current trends and market developments

        In building our composite industry view, we engage with a variety of personnel in key players at all points of the supply chain: materials suppliers, manufacturers, distributors, retailers and service operators. We also interview desk research sources: industry associations; study groups; and third party observers from the trade and financial press.

        Our objective is to engage in conversation with trade sources in which we exchange ideas and views on the industry, sharing our work-in-progress findings on supply/demand dynamics and potential. This dialogue enhances both parties’ understanding of the local market. The scope and reach of our trade survey also serves to eliminate bias (intentional and unintentional) from any single source.

        Company analysis

        At a global level, our company research combines our mix of industry interaction and use of secondary sources such as annual accounts, broker reports, financial press and databases. From a data perspective, the aim is to build “top-down” estimates of major players’ total global and regional sales.

        At a country level, in line with local reporting requirements, we access annual accounts, national-specific company databases and local company websites. These are all invaluable sources as we build a view of each domestic player’s size and position within very specific categories of the industry.

        Forecasts

        Data projections and future performance analysis are key elements of Euromonitor International’s market intelligence. Working with historic trends of 15 years or more, a key aspect of our trade survey is to engage industry insider views of the next five years. Will volumes maintain their historic trend? Will price increases or falls of recent years continue, accelerate or slow down? Will increasing demand for one product cannibalise sales of another?

        Forecasts represent many of the essential conclusions we have reached about the current state of the market, how it works and how it behaves under different macro and micro conditions. Our written analysis will state the assumptions and the trade opinion behind whether our predictions are optimistic or pessimistic, so that clients can use our statistical forecasts with confidence.

        Data validation

        All data is subjected to an exhaustive review process, at country, regional and global levels.

        The interpretation and review of sources and data inputs forms a central part of the collaboration between industry teams and country researchers. Numbers are delivered to regional and global offices with an audit trail of sources and calculations to allow for a thorough evaluation of data sense and integrity.

        Upon completion of the country review phase, data is then reviewed on a comparative basis at regional and then at a global level. Comparative checks are carried out on per capita consumption and spending levels, growth rates, patterns of category and subcategory breakdowns and distribution of sales by channel. Top-down estimates are reviewed against bottom-up regional and global market and company sales totals.

        Where marked differences are seen between proximate country markets or ones at similar developmental levels, supplementary research is conducted in the relevant countries to confirm and/or amend those findings. This process ensures international comparability across the database, that consistent category and subcategory definitions have been used and that all data has been correctly tested. We make sure that possible discrepancies between different published sources have been reconciled and that our interpretation of opinion and expectation from each country’s trade sources has been applied to form a coherent international pattern.

        Market analysis

        Another integral part of all our research programmes is that all Euromonitor International data is accompanied by clear written analysis. From a research perspective, this explains and substantiates data findings. From a client perspective, this offers unique insights into local consumption trends, routes to market, brand preferences, channel dynamics and future trends.

        Our country level analysis also provides invaluable input into the ability of our central industry specialist teams to marry local insights with strategic conclusions on the direction of the market regionally and globally.

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